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VHP Sterilization

VHP Sterilizers & Hydrogen Peroxide Generators

Vaporized hydrogen peroxide (VHP) bio-decontamination equipment for pharmaceutical, biotech, hospital and biosafety facilities — mobile room sterilizers, HVAC-integrated systems, equipment generators, VHP pass boxes and airlocks, designed and built by Fenggu.

Overview

One Technology, Matched to What You Need to Decontaminate

A VHP generator flash-vaporizes a 30–35% hydrogen peroxide solution and holds the vapor in a sealed space long enough to inactivate bacteria, spores, fungi and viruses on exposed surfaces. Afterwards the peroxide is broken down into water and oxygen. The chemistry is the same across the Fenggu range; what differs is the target — a whole room, a cleanroom suite and its ductwork, the inside of a freeze dryer, a filter housing, or the materials passing into a Grade A/B zone.

Our VHP systems are specified for a ≥6-log reduction of Geobacillus stearothermophilus spores, subject to cycle validation, and for aeration to ≤1 ppm residual hydrogen peroxide before re-entry or door release.

Rooms, Suites & Large Spaces

3 systems
Fenggu FG-VHP-M500 mobile VHP room sterilizer
FG-VHP-M500

Mobile VHP Room Sterilizer

Wheeled generator for rooms up to 300 m³. 1–40 g/min injection, ≥500 m³/h airflow, with remote and scheduled start.

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Fenggu FG-VHP-C1000 HVAC-integrated VHP system
FG-VHP-C1000 / C2000

HVAC-Integrated VHP System

Fixed system coupled to the air-handling unit; treats a cleanroom suite and its ductwork. Standard 1,000 m³ and 2,000 m³.

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Fenggu FG-AHP-F300 aerosolized hydrogen peroxide dry fog machine
FG-AHP-F300

Aerosolized H₂O₂ (aHP) Fogging Machine

Dry-fog alternative with 1–5 μm droplets; ≤300 m³ per unit, networkable for spaces up to 5,000 m³.

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Equipment Interiors & Filter Housings

3 systems
Fenggu FG-VHP-GL recirculating VHP generator
FG-VHP-GL

Recirculating VHP Generator

Closed-loop connection to biosafety cabinets, lyophilizers, centrifuges, fermenters and tunnel ovens. Full cycle <180 min.

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Fenggu FG-VHP-G pulsed-vacuum VHP generator
FG-VHP-G

Pulsed-Vacuum VHP Generator

Alternating vacuum and pressure pulses drive vapor into complex interiors — for equipment without SIP capability.

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Fenggu FG-VHP-BIBO VHP sterilizer for BIBO filter housings
FG-VHP-BIBO

VHP BIBO Sterilizer

In-situ decontamination of bag-in/bag-out HEPA housings (≤30 m³) before a filter change, with catalytic aeration to ≤1 ppm.

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Material Transfer into Grade A/B

4 systems
Fenggu FG-PB-VHP VHP pass box
FG-PB-VHP

VHP Pass Box

Wall-mounted interlocked chamber with integrated VHP and desiccant-wheel dehumidification; H14 HEPA on inlet and outlet.

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Fenggu FG-PB-VHPA automatic-door VHP pass box
FG-PB-VHPA

Automatic-Door VHP Pass Box

Powered sliding doors with electromagnetic interlocks for high-throughput transfer lines.

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Fenggu FG-PB-VHPL floor-standing VHP pass box
FG-PB-VHPL

Floor-Standing VHP Pass Box

Floor-level chamber for trolleys, drums and bulky items that cannot tolerate heat treatment.

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Fenggu FG-VHP-AL250 airlock VHP sterilization system
FG-VHP-AL250

Airlock VHP Sterilization System

A material airlock with built-in VHP for loads too large for a pass box. Full cycle <60 min.

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VHP is also built into our aseptic filling isolator (FG-ISO-F), and the sterility test isolator (FG-ISO-AF) has a reserved VHP generator port.

Comparison

VHP Systems at a Glance

Key published figures for each model. Cycle times depend on the load, volume and validated cycle; confirm them with our engineers before using them in a validation document.

ModelTreatsCapacityVHP concentrationCycle / aeration
FG-VHP-M500Rooms, labs, animal facilities≤300 m³; 1–40 g/minSet by validated cycleSet by room size and validation
FG-VHP-C1000Cleanroom suites + ductwork1,000 m³150–800 ppmAeration ≤1 h
FG-VHP-C2000Cleanroom suites + ductwork2,000 m³ (3,000 m³+ on project basis)150–800 ppmAeration ≤1.5 h
FG-AHP-F300Large, complex spaces (dry fog)≤300 m³ per unit; networkable to 5,000 m³Aerosol, 1–5 μm dropletsSet by validated cycle
FG-VHP-GLBSCs, lyophilizers, centrifuges, fermenters, tunnel ovensConnected equipment300–700 ppmFull cycle <180 min; aeration ≤2.5 h
FG-VHP-GComplex interiors without SIPConnected equipment150–200 ppmSet by validated cycle
FG-VHP-BIBOBIBO HEPA filter housings≤30 m³≈30 ppm for ≈40 minCatalytic aeration to ≤1 ppm
FG-PB-VHP / VHPA / VHPLMaterials entering Grade A/BChamber built to load300–500 ppmSet by validated cycle
FG-VHP-AL250Large loads via airlockRoom built to layout300–700 ppmFull cycle <60 min; aeration ≤1 h

All VHP models: ≥6-log reduction (subject to validation); residual ≤1 ppm after aeration; 30–35% hydrogen peroxide sterilant.

Selection Guide

Which VHP System Do You Need?

Start from what has to be decontaminated and how often, not from the generator.

Several rooms, treated occasionally

One mobile VHP sterilizer moved from room to room is usually the most economical choice. See how to size a mobile generator.

A whole suite, treated on a routine schedule

An HVAC-integrated system doses through the AHU and reaches the ductwork as well. Compare portable vs integrated.

The inside of a freeze dryer, BSC or fermenter

Use a recirculating generator; for equipment without SIP and with complex internal passages, a pulsed-vacuum generator.

A HEPA filter change in a containment area

Decontaminate the housing in place first with the VHP BIBO sterilizer.

Materials moving into Grade A/B every day

A VHP pass box for tools and small items; the floor-standing version for trolleys; an airlock for pallets and large loads.

Large or irregular spaces where vapor is hard to manage

Networked aHP dry-fog units are an alternative. See vaporized vs aerosolized H₂O₂.

How It Works

The Four Phases of a VHP Cycle

Every Fenggu VHP system runs the same basic sequence under PLC control, with temperature, humidity and H₂O₂ concentration monitored throughout. More on how a VHP generator works →

Phase 1

Dehumidification

The space is dried so the vapor can reach a useful concentration without condensing.

Phase 2

Conditioning

H₂O₂ is injected at a high rate to bring the space up to the target concentration quickly.

Phase 3

Decontamination

Concentration is held for the validated exposure time to achieve the required log reduction.

Phase 4

Aeration

Peroxide is removed or catalytically decomposed into water and oxygen, down to ≤1 ppm.

Why Fenggu

Built for Validated Pharmaceutical Use

  • Siemens PLC control with real-time monitoring of temperature, humidity and H₂O₂ concentration
  • SUS304 / SUS316L construction; H14 HEPA filtration on pass boxes and airlocks
  • Audit trail and electronic records designed for FDA 21 CFR Part 11 on the HVAC-integrated system
  • On-site commissioning, support for biological indicator (BI) validation, maintenance and operator training for the equipment we supply
  • Pass box, airlock and isolator sizes configured to your layout
FAQ

VHP Equipment FAQ

What is the difference between a VHP generator and a VHP sterilizer?

In practice the terms are used for the same kind of equipment: a unit that vaporizes hydrogen peroxide and controls its concentration in an enclosed space. "Sterilizer" is common in product names; in pharmaceutical documents the process is usually called bio-decontamination, because surfaces are treated to a validated log reduction rather than sterilized like a terminally sterilized product.

What hydrogen peroxide concentration do Fenggu VHP systems use?

Fenggu VHP generators use a 30–35% hydrogen peroxide solution, typically 35% food-grade. The aHP fogging machine uses a dedicated sporicidal solution.

Should I choose a mobile or an HVAC-integrated VHP system?

A mobile unit suits several separate rooms treated occasionally. An HVAC-integrated system suits a suite treated routinely, especially when the ductwork must be decontaminated too. Our guide to portable vs integrated VHP generators goes through the trade-offs.

Is VHP the same as dry fog hydrogen peroxide?

No. VHP is hydrogen peroxide in the gas phase; dry fog (aHP) is a cloud of very fine liquid droplets, 1–5 μm in our fogging machine. They behave differently in distribution, condensation and cycle design. See vaporized vs aerosolized hydrogen peroxide.

When is it safe to re-enter after a VHP cycle?

After aeration has brought the hydrogen peroxide concentration down to the release limit, specified at ≤1 ppm for our systems, confirmed by a calibrated low-level sensor.

Can Fenggu help with validation?

Yes. For the equipment we supply we provide on-site commissioning, support for biological indicator (BI) validation, maintenance and operator training. Fenggu is an equipment manufacturer and does not offer contract decontamination services.

Tell Us What You Need to Decontaminate

Send the room volumes, equipment list or transfer requirements. Our engineers will recommend a VHP configuration and prepare a datasheet and quotation.

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