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VHP Sterilization FG-VHP-C1000

HVAC-Integrated VHP System

A fixed, central vaporized hydrogen peroxide system that couples to the existing air-handling plant to distribute VHP through the cleanroom and its ductwork. Standard capacities are 1,000 m³ and 2,000 m³; larger capacities can be customized.

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Fenggu HVAC-Integrated VHP System FG-VHP-C1000
HVAC-integrated VHP system front view with touchscreen control
HVAC-integrated VHP unit with H2O2 supply cylinder
VHP system connected to cleanroom HVAC ductwork
Internal structure of the Fenggu HVAC-integrated VHP system
PLC touchscreen real-time monitoring interface

Overview

The Fenggu HVAC-Integrated VHP System deeply integrates a hydrogen-peroxide biodecontamination unit with the existing air-conditioning plant. Using the HVAC air-circulation loop, it distributes vaporized hydrogen peroxide evenly through the target space and the ductwork itself, and the strong oxidising action of H2O2 damages the cell membranes, proteins and nucleic acids of micro-organisms, supporting broad-spectrum antimicrobial activity (sporicidal efficacy subject to validation). After biodecontamination the residual peroxide decomposes into water and oxygen, leaving no toxic by-products. The unit connects directly to existing air-handling units without major modification, forming a closed loop through C-PVC piping. Standard capacities are 1,000 m³ (FG-VHP-C1000) and 2,000 m³ (FG-VHP-C2000); larger capacities of 3,000 m³ and above are available as project-specific configurations.

Key Features

  • Distributes VHP through the HVAC ductwork to biodecontaminate whole rooms and the connected air system
  • Flash-vaporizes 30–35% H2O2 into a fine vapor that penetrates ductwork and HEPA filters
  • Standard 1,000 m³ and 2,000 m³ capacity models; 3,000 m³+ available as a project-specific configuration
  • Dry-process, low-corrosion method designed for compatibility with common cleanroom and ductwork materials
  • 12-inch industrial touchscreen with real-time monitoring of time, temperature, humidity and H2O2 concentration; PLC closed-loop concentration and residual control
  • Low-temperature process (4–80 °C), fully automatic, with FDA 21 CFR Part 11 audit-trail compliance

Capacity Comparison

ModelFG-VHP-C1000ModelFG-VHP-C2000
Standard capacity1,000 m³Standard capacity2,000 m³
Overall dimensions (L×W×H)1,800 × 600 × 1,900 mmOverall dimensions (L×W×H)2,400 × 600 × 1,900 mm
Full cycle timeTo be confirmed for the validated cycleFull cycle timeTo be confirmed for the validated cycle
Aeration time≤ 1 hAeration time≤ 1.5 h
Capacities of 3,000 m³ and above are configured on a project-specific basis; full cycle time is confirmed for the specific validated load and is not a fixed figure across all installations.

Technical Specifications

Process temperature25–35 °CProcess humidity< 50%
VHP concentration150–800 ppmResidual VHP after aeration≤ 1 ppm
Exterior / piping materialSUS304 / SUS316LDelivery pipingCPVC
Sporicidal efficacy≥6-log reduction (subject to validation)Noise≤ 75 dB
Control12" touchscreen, PLC closed-loopComplianceFDA 21 CFR Part 11
Couples to the existing air-handling plant without major rework; the C-PVC piping loop carries the vaporized peroxide with the HVAC airflow to every area. Multi-stage heating with a smart thermostat holds flash temperature within ±2 °C for a stable vaporization state.

Applications

Cleanroom Suite Biodecontamination HVAC / Ductwork Biodecontamination Large-Area Biodecontamination Pharmaceutical Facility Sanitization Whole-Room Sporicidal Cycles

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Frequently Asked Questions

What is an HVAC-integrated VHP system?
A fixed VHP unit that couples to your existing air-handling plant and uses the HVAC circulation loop, with a C-PVC delivery line, to distribute vaporized hydrogen peroxide evenly through a whole cleanroom suite and its ductwork.
How large a space can one cycle cover?
Standard models cover 1,000 m3 (FG-VHP-C1000) or 2,000 m3 (FG-VHP-C2000) per cycle, with 3,000 m3-plus available as a project-specific configuration. Full cycle time is confirmed for the specific validated load; aeration is up to 1 hour for the 1,000 m3 model and up to 1.5 hours for the 2,000 m3 model. VHP concentration runs 150-800 ppm with 1 ppm or less residual after aeration.
Does installing it require major rework of our cleanroom?
No. It couples to the existing air-handling plant without major rework; the C-PVC piping loop carries the peroxide with the HVAC airflow to every area.
What sporicidal efficacy and control does it provide?
It is designed for a 6-log or greater reduction (subject to validation), with a 12-inch touchscreen PLC closed-loop control whose electronic records are built to support FDA 21 CFR Part 11.
What materials and operating conditions does it use?
Exterior and piping in SUS304 / SUS316L with a C-PVC delivery line; process 25-35 C and under 50% RH; noise 75 dB or less. Overall dimensions are 1,800 x 600 x 1,900 mm for the FG-VHP-C1000 and 2,400 x 600 x 1,900 mm for the FG-VHP-C2000.
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